Volvo Penta Banjo Nipple 861101 | D4 D6 TAMD TMD Fuel System
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Volvo Penta Banjo Nipple – 861101
Part Information
- Part Number: 861101
- Brand: Volvo Penta
- Official Product Type: Banjo Nipple
- OEM Status: Genuine Volvo Penta
- System: Diesel Fuel System
What This Part Does
The 861101 is a genuine Volvo Penta OEM banjo nipple — a rigid fuel-system fitting used in specific diesel engine fuel circuits. Banjo nipples create a sealed rotational connection between a banjo bolt and a fuel line or component, allowing fuel to pass through the fitting while the line can be positioned at an angle. This is a model-specific fuel-system component and must be matched by engine model, serial number, and fuel-system diagram location before ordering.
Compatible Applications
D-Series Diesel
- Volvo Penta D4-180I-B / C / D / F
- Volvo Penta D4-225A-F / D4-225I-F
- Volvo Penta D6-280A-A / B / C
- Volvo Penta D6-300A-F / D6-300D-F / D6-300I-F
TAMD / TMD Series Diesel
- Volvo Penta TAMD63
- Volvo Penta TAMD71
- Volvo Penta TAMD72
- Volvo Penta TAMD73
- Volvo Penta TAMD74
- Volvo Penta TMD122
- Volvo Penta TAMD122
This fitting appears across both modern D4/D6 and classic TAMD/TMD diesel families. Because banjo fittings can differ by fuel-system location and engine version within a family, always confirm by engine serial number and fuel-system diagram before ordering.
Serial Number Fitment Notice
Fuel-system fittings are assembly-location and serial-number specific. Locate the engine data plate for your exact model and serial number, then cross-reference against the Volvo Penta fuel-system parts diagram for your engine to confirm 861101 is specified at the correct location.
When to Replace
- Fitting is cracked, corroded, or stripped
- Fuel leakage is present at the banjo connection
- Fitting no longer seals correctly after tightening
- Fuel-system service requires fitting removal and original is damaged
- Thread damage on the fitting body prevents a reliable seal
Installation Notes
Confirm the replacement fitting against the engine model, serial number, and fuel-system diagram before installation. Clean the mating surfaces and replace the banjo sealing washers (copper or aluminum crush washers) if present at the connection — these are single-use sealing components. Tighten to the Volvo Penta torque specification for your engine’s fuel-system assembly. After installation, start the engine and inspect the connection for leaks before returning to service.
Technical FAQ
Q: Is 861101 used on both D4/D6 and older TAMD engines?
A: Yes, application references place it across both modern D-series and classic TAMD/TMD families. However, exact fitment still depends on the specific assembly location and engine version, so serial-number confirmation is essential.
Q: Are the sealing washers included with this fitting?
A: The banjo nipple itself is this listing. Sealing washers at the banjo connection are typically separate — confirm what is included by checking your Volvo Penta parts diagram and order any required crush washers separately.
Q: Is there a superseding part number for 861101?
A: No confirmed superseding number has been identified. Order directly as 861101.
Related Parts
Alternate Part Numbers
- Volvo Penta 861101
Parts Desk Insights
This fitting shows up across a wide range of Volvo Penta diesel engine families, which is exactly why the serial number confirmation matters — the same part number can appear in different fuel-system locations on different engines, and the sealing arrangement at each location may differ. The most common issue is customers ordering based on engine model alone without checking which fuel-system location the diagram specifies. Pull the serial number, find the correct fuel-system schematic, and confirm the diagram calls out 861101 at your specific connection point before ordering.
Shipping information
In-stock and OEM parts: ship same or next business day.
Locally warehoused items: ship within 1-3 business days.
Special-order items: timeline confirmed after order.
Returns & warranty
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If you are not fully satisfied, you may request a return within 30 days of delivery. All returns must receive pre-approval prior to being sent back. Unauthorized returns will not be accepted.
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Important:
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