Volvo Penta Fuel Filter 861477
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Part Details
- Part Number: 861477
- Brand: Volvo Penta
- Official Product Type: Spin-On Diesel Fuel Filter
- Supersedes: No confirmed superseding number on record
- Replaced By: 861477 is the current active part number
- Engine Family: Volvo Penta D1 and D2 marine diesel
- System: Diesel fuel delivery — removes particulate contamination from the fuel supply before it reaches the injection system
- Dimensions (approx.): Height 89 mm (3.50 in.) • Outside diameter 78 mm (3.07 in.) • Thread 3/4”-16 UNF
- Kit Contents: One spin-on fuel filter with integral sealing gasket, supplied individually
Compatible Applications
Fitment is engine-model and serial-number specific. Confirm 861477 against your Volvo Penta engine model, serial number, and the applicable fuel system diagram before ordering.
- D2-50
- D2-55
- D2-55B • D2-55C • D2-55D • D2-55E • D2-55F
- D2-60
- D2-75
- D1-13 (selected versions)
- D1-20 (selected versions)
- D1-30 (selected versions)
- D2-40 (selected versions)
Serial Number Fitment Notice
Similar D1 and D2 engines may use different fuel filters depending on engine generation and fuel-system configuration. Do not select by appearance or thread size alone. Confirm the complete Volvo Penta engine model and serial number before ordering. Dimensions are useful for identification purposes only and should not replace engine-model verification.
Superseded & Alternate Part Numbers
- 861477 — current Volvo Penta service number
- 861477-8 — Volvo/industrial format reference
Aftermarket Cross-References
The following aftermarket numbers are commonly associated with this application. Verify against the engine model before substitution:
- Baldwin BF954
- Fleetguard FF5114
- Donaldson P550057
- WIX 33386
- MAHLE / Knecht KC5
- UFI 24.370.00
- Perkins 130366020 • 130366120 • 4429491
Service Interval
Replace the fuel filter at the interval specified in the Volvo Penta operator’s manual for the engine model, or during annual service, whichever comes first. More frequent replacement may be needed after suspected contamination, water ingestion, or when fuel-starvation symptoms appear. Follow the Volvo Penta maintenance schedule for the specific D1 or D2 engine.
When This Part Needs Replacement
- Scheduled fuel-filter maintenance interval reached
- Fuel contamination or debris ingestion suspected
- Engine exhibits hard starting, loss of power, or rough running under load
- Fuel-starvation symptoms present
- Annual service or seasonal recommissioning
- Existing filter is corroded, damaged, or leaking
- Recommissioning after unknown service history
Installation Notes
Shut down the engine and follow the Volvo Penta fuel-system service procedure before removing the old filter. Clean the mounting surface and confirm the old sealing gasket has been completely removed before installing the replacement. Lightly lubricate the new gasket with clean diesel fuel and install according to the service manual torque specification.
After replacement, bleed or prime the fuel system as required for the specific D1 or D2 engine and check all connections carefully for leakage before returning to service. Do not start the engine without priming — running the injection system dry can cause pump damage.
Related Parts
- Fuel Water Separator — D1/D2 series
- Oil Filter — D2 series
- 861476 — Volvo Penta Oil Filter (MD22A series)
- 21549544 — Volvo Penta Oil Filter (MD2020/2030/2040 series)
Parts Desk Insight
A restricted fuel filter on a D1 or D2 diesel can look exactly like an injection problem — rough running, sluggish throttle response, hard starting, and power loss under load are all common symptoms of a filter that’s overdue. It’s one of the cheapest and fastest things to rule out before opening the injection system. If the filter is blocking up faster than normal, the fuel tank condition is worth checking — a dirty tank will keep contaminating filters until the root cause is addressed. Don’t forget to bleed the fuel system after replacement; skipping this step is the most common cause of a no-start immediately after filter service.
Shipping information
In-stock and OEM parts: ship same or next business day.
Locally warehoused items: ship within 1-3 business days.
Special-order items: timeline confirmed after order.
Returns & warranty
Returns & Satisfaction Guarantee
We stand firmly behind the quality of every product we sell. Your confidence matters to us — and we back it with a straightforward 30-Day Satisfaction Guarantee.
If you are not fully satisfied, you may request a return within 30 days of delivery. All returns must receive pre-approval prior to being sent back. Unauthorized returns will not be accepted.
To qualify for a return:
Item must be in new, unused condition
Product must be in its original packaging
All parts, components, hardware, manuals, and accessories must be included
Packaging must be undamaged and suitable for resale
Important:
Electronics are strictly inspected. No returns on open-box electronics. Exceptions may apply only with prior written approval. Any electronic unit that has been installed, powered, activated, or altered may not be eligible for return.
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